If the zinc coating is good, but when the light comes out in 3% nitric acid, there is a dark shadow on the coating, and the film is brown when passivation occurs, which may be caused by foreign metal impurities such as copper or lead in the galvanized liquid. When there is a problem in the process of galvanizing, check the temperature and current density first, and then measure and adjust the content of zinc and sodium hydroxide in the bath through the analysis of the bath. Whether DPE levels are low can be determined by Hull cell test.
1. Zinc pot operators must stick to their posts
For the specification of galvanized wire, the galvanized wire produced by our factory can range from No.8 to No.22, which refers to the BWG standard, that is, from about 4mm to 0.7mm, which can basically cover the type required by the customer. As for the raw material of galvanized wire, normally, we use Q195 mild steel, and some factories will also use SAE1006 or SAE1008. The following is the zinc coating, for galvanized wire, this is very important, the general zinc coating is about 50g/m2 to 80g/m2, some customers need high zinc galvanized wire, zinc coating can reach 200g/m2 to 360g/m2. The tensile strength of galvanized wire is usually 350n/m2 to 800n/m2. Then there is the packaging specification of galvanized wire. The specifications of small rolls of galvanized wire are 50kg/ roll, 100kg/ roll and 200kg/ roll. Of course, there are large rolls of galvanized wire, the weight can reach 300kg/ roll or 800kg/ roll.
In reinforced concrete structure, the crack width of cold wire drawing is smaller than that of circular steel bar or even that of hot rolled thread bar. So cold wire drawing is more popular in the construction industry. The material for cold drawing is made of steel bars and can be simply explained how it is made, that is, its production process is simple. It’s based on steel bars, which are constantly stretched evenly, stretching the bars into something very thin, like wire drawing, without plasticity.
The use of packaging galvanized wire with the development of industry and agriculture is also expanded accordingly. Therefore, galvanized silk commodities have been widely used in industry (such as chemical equipment, petroleum processing, Marine exploration, metal structure, electric power transportation, shipbuilding, etc.), agriculture (such as irrigation, heating houses), construction (such as water and gas transportation, wire casing, scaffolding, houses, etc.), Bridges, transportation, etc., in recent years. Because galvanized silk products have beautiful surface, good corrosion resistance and other characteristics, its use is more and more extensive.
Galvanized iron wire can be divided into hot-dip galvanized iron wire and cold galvanized iron wire according to different processing methods. Galvanized iron wire is more prominent in its corrosion resistance. Galvanized iron wire has good toughness and elasticity, the amount of zinc can reach 300 g/square meter, with thick galvanized layer, strong corrosion resistance and other characteristics. Galvanized iron wire products are widely used in construction, handicrafts, wire mesh preparation, the production of galvanized hook mesh, wall mesh, highway guardrail, product packaging and daily civilian and other fields.
Now the production of stainless steel blade barbed rope unless it is a specially customized model, under normal circumstances are the use of a knife length of 22mm mold production, that is, we usually say bto-22 type. It’s not necessarily the case that there are specifications from 11mm to 65mm. Unless the customer insists on customizing the required length, the barbed rope manufacturer produces bto-22 stainless steel blade barbed rope.
2. Eliminate caked zinc residue on zinc liquid surface
Dog cage mainly by welding, spraying, injection molding, surface treatment, electroplating dog cage is made of high quality steel wire, dog cages are with plastic and plastic surface treatment, electrophoresis, chrome plating, galvanized, imitation gold, etc., according to the customer request processing, respectively, also can be customized to sample, dog cage assembly of compact structure, neat and beautiful appearance, make folding and remove the cage is more convenient and quick, won’t take up too much space.
The production process of large rolls of galvanized wire is a level of drawing, through the mold into a slightly smaller diameter than the original. And so on down to the desired length. One pull is not desirable, must be numbered, from coarse to fine is dependent on metal ductility. If it changes too much it just breaks. After drawing to a certain diameter, galvanized, so that the finished product.
The life of the “wire”, is actually “low carbon steel wire”, carbon content in less than 0.2%. The surface is usually coated with zinc plating because it is easy to rust. Under atmospheric conditions, the galvanized layer will not rust before most of the fall off, relatively soft. The life of the “steel wire”, is carbon content in about 0.6% of the “carbon steel wire”, or carbon content in about 0.8% of the “high carbon steel wire”, they have enough hardness and elasticity after appropriate heat treatment, high strength. Uses such as winding ordinary spring and so on.
With the rapid development of market economy, all walks of life are improving the production process and quality of products, galvanized iron wire industry can not be an exception, of course. However, as a result of galvanized iron wire types differ, its characteristics and production process is also different. Galvanized wire selection of high quality low carbon steel rod processing, is the selection of high quality low carbon steel.
We often choose what kind of barbed rope instead of the type of barbed rope. In fact, the type of barbed rope is as important as the type of barbed rope. Let’s talk about the difference between 304 and 201 of the barbed wire rolling cage.